{"id":7257,"date":"2021-04-12T13:31:40","date_gmt":"2021-04-12T13:31:40","guid":{"rendered":"https:\/\/www.aluminaceramicball.com\/?p=7257"},"modified":"2021-04-15T05:12:55","modified_gmt":"2021-04-15T05:12:55","slug":"siku-keramik-memecahkan-masalah-yang-sulit","status":"publish","type":"post","link":"https:\/\/www.aluminaceramicball.com\/id\/siku-keramik-memecahkan-masalah-yang-sulit\/","title":{"rendered":"Siku keramik tahan aus memecahkan masalah yang sulit"},"content":{"rendered":"

Keausan peralatan adalah masalah pelik yang telah mengganggu perusahaan industri sejak lama, dan secara langsung memengaruhi manfaat ekonomi perusahaan dan lingkungan kerja di lokasi. Teknologi anti-aus tradisional sebagian besar menggunakan bahan seperti baja tahan aus. Dengan perkembangan material baru dan teknologi transportasi, mereka secara bertahap digantikan oleh material baru yang tahan aus seperti keramik khusus. Karena perusahaan kami berkembang secara mandiri siku dan pelapis keramik tahan aus<\/a>kami telah berkomitmen untuk produksi dan penelitian proyek ini. Saat ini, berbagai indikator kinerja telah mencapai tingkat internasional. Produk kami telah dijual ke lebih dari 400 pelanggan di lebih dari 30 provinsi dan kota, dan didistribusikan secara luas di industri yang sangat aus seperti tenaga panas, baja, peleburan, semen, mesin, batu bara, pertambangan, bahan kimia, pelabuhan, dan dermaga.<\/p>\n

1. Struktur produk<\/h2>\n

Siku tahan aus keramik menggunakan lem super tahan suhu khusus perusahaan kami untuk menempelkan tahan aus korundum khusus lembaran keramik<\/a> di dalam siku pipa baja, yang memecahkan keausan parsial siku pengangkut dalam tenaga panas, metalurgi, baja, semen, dan industri lainnya Untuk masalah serius, solusi komprehensif siku pipa baja dan lembaran keramik tahan aus diadopsi untuk memfasilitasi penggantian dan konstruksi yang cepat. Menurut kondisi kerja yang berbeda, proses produksinya juga berbeda, dan metode penempelan langsung, metode pemasangan baut atau metode pencetakan integral dapat digunakan. Diantaranya, metode pembentukan pipa terintegrasi (RHS) adalah dengan menggunakan partikel alumina terpilih untuk membakar pipa berjajar dengan berbagai metode pencetakan, kemudian menuangkan pipa terintegrasi ke dalam pipa baja dengan pengisi khusus. Pipa yang dibentuk dengan metode ini berbeda dengan pipa komposit keramik yang dibentuk oleh teknologi pembakaran sendiri, dan kristal keramik berjajar bagian dalam persis sama dengan keramik tempel. Keuntungannya adalah dinding bagian dalam pipa halus, memiliki ketahanan aus yang sangat baik, dan cocok untuk sistem pengangkutan terak dan pembuangan abu yang membutuhkan bahan pipa yang tinggi. Metode pemasangan baut adalah metode perakitan keramik yang menggunakan ikatan perekat, lembaran keramik yang akan ditekan dan dimasukkan ke dalam satu sama lain, dan pemasangan dan penjepitan baut dipasang tiga kali lipat. Karena metode pemasangan tiga kali lipat, keramik dan peralatan telah menjadi satu kesatuan, dan keramik tidak akan rontok meskipun dioperasikan pada suhu tinggi di atas 1000 \u2103.<\/p>\n

2. Penggunaan produk<\/h2>\n

Banyak digunakan dalam pengangkutan batu bara, penghancuran, sistem pembuangan abu untuk pembangkit listrik tenaga panas, dan sistem pengangkutan material dan batching dalam metalurgi, besi dan baja, semen, dan industri lainnya. Seperti pipa saluran keluar pabrik batu bara, pipa saluran masuk pemisah bubuk kasar dan halus, siku saluran udara primer, pipa batu bara bubuk, pipa penghilang debu, pipa pembuangan abu, pipa pembuangan terak, distributor batu kapur, dll. Ratusan pelanggan telah membuktikan bahwa penggunaan siku keramik tahan aus dapat secara efektif memperpanjang masa pakai peralatan lebih dari 10 kali lipat.<\/p>\n

3. Fitur produk<\/h3>\n

a. Ketahanan aus yang sangat baik, lebih dari 10 tahun penggunaan terus menerus yang diukur oleh Institut Metalurgi Serbuk, Universitas Teknologi Selatan Tengah, ketahanan aus keramik khusus setara dengan 266 kali lipat dari baja mangan dan 171,5 kali lipat dari besi tuang kromium tinggi, dan memiliki ketahanan aus yang baik. Penerapan siku keramik tahan aus pada sistem penghancuran sangat mengurangi keausan peralatan. Berdasarkan lebih dari sepuluh tahun pengalaman operasi lapangan, masa pakai setidaknya 10 tahun, yang mengurangi frekuensi dan biaya perawatan.<\/p>\n

b. Keramik pelapis memiliki kekuatan tinggi, kekerasan tinggi, dan ringan. Kekerasan Rockwell dari keramik korundum<\/a> yang diproduksi oleh perusahaan kami adalah HRA80-85, yang jauh lebih tinggi dari baja tahan aus dan baja tahan karat. Kepadatannya hanya setengah dari baja, dan beratnya siku keramik<\/a> hanya 1\/3 dari siku baja tahan aus, yang mudah dipasang dan diganti.<\/p>\n

c. Pemasangannya kokoh, dengan ketahanan panas dan ketahanan korosi yang baik. Itu lembaran keramik<\/a> dipasang di dinding bagian dalam siku dengan perekat anorganik bersuhu tinggi. Perekat ini baru dikembangkan oleh perusahaan kami dan Laboratorium Utama Keramik Halus Universitas Tsinghua. Dibandingkan dengan perekat anorganik yang digunakan oleh perusahaan kami, efek pengikatannya lebih baik. Ini dapat menjamin bahwa itu tidak akan pernah jatuh dan panjang. Ketahanan panas bisa mencapai 350 \u2103 untuk waktu. Dongfang Hitachi dan produsen boiler lainnya menggunakan lem ini untuk menempelkan keramik di pembakar. Proses penempelan sederhana dan dapat diandalkan. Keramik adalah bahan anorganik, tidak teroksidasi dan berkarat, serta tahan terhadap korosi asam dan alkali.<\/p>\n

d. Dinding bagian dalam halus dan tidak menghalangi bubuk. Potongan keramik disinter pada suhu tinggi dan memiliki struktur yang ringkas. Permukaannya halus setelah digiling dan dihilangkan debunya. Proses pemasangan dilakukan sesuai dengan instruksi kerja untuk memastikan transisi ubin yang mulus, perbedaan ketinggian tidak melebihi 0,5 mm, dan dinding bagian dalam pipa tikungan setelah lapisan keramik rata dan halus tanpa menghalangi bubuk.<\/p>","protected":false},"excerpt":{"rendered":"

Equipment wear and tear is a thorny problem that has plagued industrial enterprises for a long time, and directly affects the economic benefits of the enterprise and the on-site working environment. Traditional anti-wear technologies mostly use materials such as wear-resistant steel. With the development of new materials and transportation technology, they are gradually replaced by 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