{"id":6654,"date":"2021-04-04T13:21:11","date_gmt":"2021-04-04T13:21:11","guid":{"rendered":"https:\/\/www.aluminaceramicball.com\/?p=6654"},"modified":"2021-08-04T17:59:26","modified_gmt":"2021-08-04T17:59:26","slug":"proces-produkcji-korundu-tabelarycznego","status":"publish","type":"post","link":"https:\/\/www.aluminaceramicball.com\/pl\/proces-produkcji-korundu-tabelarycznego\/","title":{"rendered":"Proces produkcji korundu tabelarycznego"},"content":{"rendered":"<p>Jako wa\u017cny surowiec do produkcji materia\u0142\u00f3w ogniotrwa\u0142ych na du\u017c\u0105 skal\u0119, <a href=\"https:\/\/www.aluminaceramicball.com\/pl\/zastosowanie-korundu-spiekanego-w-materialach-ogniotrwalych\/\">korund tabularny<\/a> jest wytwarzany przy u\u017cyciu wysokotemperaturowego pieca szybowego do produkcji <a href=\"\/pl\/produkt\/tlenek-glinu\/\" target=\"_blank\" rel=\"noopener\">korund spiekany tabularny<\/a>kt\u00f3ry charakteryzuje si\u0119 nast\u0119puj\u0105cymi etapami procesu.<br \/>\n<strong>1. Frezowanie kulowe.<\/strong> Korzystanie z procesu Bayer wypalanego \u015bwiat\u0142em <a href=\"https:\/\/www.aluminaceramicball.com\/pl\/kontrola-jakosci-i-wplywu-proszku-tlenku-glinu\/\">proszek tlenku glinu<\/a> jako surowiec do ci\u0105g\u0142ego mielenia kulowego, rozdrobnienie i powierzchnia w\u0142a\u015bciwa musz\u0105 spe\u0142nia\u0107 wymagania, kt\u00f3re pomog\u0105 w spiekaniu i zag\u0119szczaniu. <a href=\"\/pl\/produkt\/proszek-ceramiczny-z-tlenku-glinu\/\" target=\"_blank\" rel=\"noopener\">proszek tlenku glinu.<\/a><\/p>\n<p><strong>2. Do pi\u0142ki.<\/strong> Zmielony proszek jest formowany w kulki za pomoc\u0105 tarczy kulowej lub rury kulowej. Uformowane granulki musz\u0105 by\u0107 wytrzyma\u0142e, aby unikn\u0105\u0107 p\u0119kni\u0119cia podczas transportu do suszarni. W procesie granulowania p\u00f3\u0142produkty granulatu maj\u0105 wysok\u0105 zawarto\u015b\u0107 wody, \u0142atwo si\u0119 rozwarstwiaj\u0105 i trudno je suszy\u0107. Odpowiedni projekt optymalizacji procesu jest przeprowadzany i prawid\u0142owo rozwi\u0105zywany.<br \/>\n<strong>3. Na sucho.<\/strong> Uformowane zielone kulki s\u0105 umieszczane w suszarce. Przeciwpr\u0105dowe gor\u0105ce powietrze w piecu szybowym jest wykorzystywane do suszenia w celu usuni\u0119cia oko\u0142o 15% (w) wilgoci. Temperatura w piecu szybowym musi by\u0107 jednak \u015bci\u015ble kontrolowana, aby unikn\u0105\u0107 p\u0119kni\u0119\u0107 i rozwarstwienia, a nawet aglomeracji i zablokowania k\u0119s\u00f3w, co spowoduje przerwanie przep\u0142ywu kulek i pogorszenie jako\u015bci suszenia.<br \/>\n<strong>4. Spiekanie.<\/strong> Po wysuszeniu zielone kulki trafiaj\u0105 do pieca szybowego. Temperatura spiekania wynosi 1900`1950\u00b0C. Kontroluj\u0105c temperatur\u0119 i nat\u0119\u017cenie przep\u0142ywu gor\u0105cego powietrza w piecu szybowym, uzyskuje si\u0119 p\u0142ytkow\u0105 struktur\u0119 korundu z w pe\u0142ni rozwini\u0119tymi i spieczonymi kryszta\u0142ami.<br \/>\nPo spiekaniu, ch\u0142odzeniu, sortowaniu, kontroli, kruszeniu i przesiewaniu mo\u017cna uzyska\u0107 produkty o r\u00f3\u017cnych rozmiarach cz\u0105stek.<\/p>","protected":false},"excerpt":{"rendered":"<p>As a large-scale important raw material of refractory materials, tabular corundum is produced by using a high-temperature shaft kiln to produce sintered tabular corundum, which is characterized by the following process steps. 1. Ball milling. Using Bayer process light-burned alumina powder as the raw material for continuous ball milling, the fineness and specific surface area [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_templately_pack_id":"","_templately_imported_at":"","_templately_source":"","_templately_import_session_id":"","site-sidebar-layout":"default","site-content-layout":"default","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"default","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"default","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center 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