{"id":6729,"date":"2021-04-04T16:14:03","date_gmt":"2021-04-04T16:14:03","guid":{"rendered":"https:\/\/www.aluminaceramicball.com\/?p=6729"},"modified":"2021-04-12T06:53:11","modified_gmt":"2021-04-12T06:53:11","slug":"wplyw-skladu-kazdego-skladnika-na-wydajnosc-i-proces-produkcji-kulek-ceramicznych-o-wysokiej-zawartosci-tlenku-glinu","status":"publish","type":"post","link":"https:\/\/www.aluminaceramicball.com\/pl\/wplyw-skladu-kazdego-skladnika-na-wydajnosc-i-proces-produkcji-kulek-ceramicznych-o-wysokiej-zawartosci-tlenku-glinu\/","title":{"rendered":"Wp\u0142yw sk\u0142adu ka\u017cdego sk\u0142adnika na wydajno\u015b\u0107 i proces produkcji kulek ceramicznych o wysokiej zawarto\u015bci tlenku glinu"},"content":{"rendered":"<p>Wymagania dotycz\u0105ce wydajno\u015bci <a href=\"https:\/\/www.aluminaceramicball.com\/pl\/wprowadzenie-do-procesu-produkcji-kulek-ceramicznych\/\">kulki ceramiczne z tlenku glinu<\/a> u\u017cywany jako <a href=\"https:\/\/www.aluminaceramicball.com\/pl\/kulki-mielace-z-tlenku-glinu-do-szlifowania-glazury-ceramicznej-i-przemyslu-cementowego\/\">\u015bcierniwo<\/a> s\u0105 g\u0142\u00f3wnie g\u0119sto\u015b\u0107 nasypowa, odporno\u015b\u0107 na zu\u017cycie i wytrzyma\u0142o\u015b\u0107 na \u015bciskanie. Odporno\u015b\u0107 na zu\u017cycie jest wa\u017cnym wska\u017anikiem do pomiaru jako\u015bci kulek ceramicznych. Wydajno\u015b\u0107 ta zale\u017cy nie tylko od parametr\u00f3w procesu produkcyjnego, ale tak\u017ce od formu\u0142y produkcji kulek ceramicznych o wysokiej zawarto\u015bci tlenku glinu.<\/p>\n<p>Obecnie <a href=\"\/pl\/produkt\/kulka-szlifierska-z-tlenku-glinu\/\" target=\"_blank\" rel=\"noopener\">kulka ceramiczna o wysokiej zawarto\u015bci tlenku glinu<\/a> to Al2O3-Na2O-SiO2, z niewielkim dodatkiem CaO i MgO, temperatura wypalania jest ni\u017csza, a \u015bcieralno\u015b\u0107 lepsza. Odporno\u015b\u0107 na zu\u017cycie wysokoglinowego <a href=\"https:\/\/www.aluminaceramicball.com\/pl\/typowe-wady-i-analiza-przyczyn-kulki-ceramicznej-o-wysokiej-zawartosci-tlenku-glinu\/\">kulka ceramiczna<\/a> ma \u015bcis\u0142y zwi\u0105zek z w\u0142a\u015bciwo\u015bciami mechanicznymi i mikrostruktur\u0105 w\u0142asnego materia\u0142u, a tak\u017ce z czynnikami wewn\u0119trznymi.<\/p>\n<p>Niniejszy artyku\u0142 dotyczy g\u0142\u00f3wnie wp\u0142ywu poszczeg\u00f3lnych sk\u0142adnik\u00f3w na wydajno\u015b\u0107 i proces produkcji kulek ceramicznych o wysokiej zawarto\u015bci tlenku glinu:<\/p>\n<p>W kulce ceramicznej o wysokiej zawarto\u015bci tlenku glinu sk\u0142adnik Al2O3 jest \u017ar\u00f3d\u0142em fazy krystalicznej korundu. Im wy\u017csza zawarto\u015b\u0107 Al2O3, tym silniejsza odporno\u015b\u0107 korpusu porcelany na napr\u0119\u017cenia i uszkodzenia korozyjne, ale odpowiedni wzrost temperatury wypalania, co skutkuje warunkami procesu i ekonomi\u0105 Ze wzgl\u0119du na niekorzystne czynniki spowodowane wydajno\u015bci\u0105, produkt ten opiera si\u0119 na wymaganiach Al2O3 producent\u00f3w chemicznych i stara si\u0119 poprawi\u0107 wydajno\u015b\u0107 materia\u0142u oraz uczyni\u0107 produkcj\u0119 techniczn\u0105 i ekonomiczn\u0105.<\/p>\n<p>TiO2, BaO i inne sk\u0142adniki w kulce ceramicznej o wysokiej zawarto\u015bci tlenku glinu wraz z SiO2 maj\u0105 siln\u0105 zdolno\u015b\u0107 rozpuszczania Al2O3 w odpowiedniej wysokiej temperaturze i mog\u0105 tworzy\u0107 pewn\u0105 ilo\u015b\u0107 stopionego glinokrzemianu, promuj\u0105c w ten spos\u00f3b spiekanie i wzmacniaj\u0105c struktur\u0119 sieci szklanej. Eksperymenty wykaza\u0142y, \u017ce dodanie CaO, BaO itp. do porcelany o wysokiej zawarto\u015bci tlenku glinu mo\u017ce obni\u017cy\u0107 temperatur\u0119 wypalania, ale stabilno\u015b\u0107 chemiczna jest nieco zmniejszona.<\/p>\n<p>SiO2 mo\u017ce tworzy\u0107 niskotopliw\u0105 eutektyk\u0119 z Al2O3, CaO, BaO itp. podczas wypalania. Tworzenie si\u0119 tych ciek\u0142ych faz ma nast\u0119puj\u0105ce funkcje: 1. Skutecznie wspomaga przenoszenie masy i jest korzystne dla spiekania 2. Powoduje wt\u00f3rn\u0105 krystalizacj\u0119 i redukuje kryszta\u0142y korundu. Defekty powierzchni ziaren i fazy ciek\u0142ej mog\u0105 r\u00f3wnie\u017c hamowa\u0107 nieprawid\u0142owy wzrost ziaren. Po trzecie, poleganie na sile nawil\u017caj\u0105cej i napi\u0119ciu powierzchniowym fazy sta\u0142ej w celu wyci\u0105gni\u0119cia cz\u0105stek \u0142\u0105cznika i wype\u0142nienia por\u00f3w, dzi\u0119ki czemu erodowana powierzchnia produktu jest zmniejszona, dzi\u0119ki czemu poprawia si\u0119 wydajno\u015b\u0107 u\u017cytkowania, taka jak odporno\u015b\u0107 na korozj\u0119, a temperatura wypalania jest obni\u017cona. Gdy ilo\u015b\u0107 Al2O3 jest sta\u0142a, je\u015bli zawarto\u015b\u0107 SiO2 zostanie zbytnio zwi\u0119kszona, chocia\u017c ilo\u015b\u0107 mulitu wzro\u015bnie, b\u0119dzie mniej koloidalnej fazy szk\u0142a krystalicznego. Jednocze\u015bnie temperatura wypalania wzro\u015bnie, stopie\u0144 spiekania nie b\u0119dzie dobry, a odporno\u015b\u0107 na korozj\u0119 r\u00f3wnie\u017c spadnie, wi\u0119c SiO2 musi by\u0107 utrzymywany w pewnym zakresie dawkowania, mo\u017cna zapewni\u0107 odpowiedni\u0105 ilo\u015b\u0107 fazy ciek\u0142ej i mo\u017cna utworzy\u0107 szk\u0142o glinokrzemianowe.<\/p>\n<p>G\u0142\u00f3wn\u0105 funkcj\u0105 TiO2 jest rozpuszczanie si\u0119 w Al2O3 i aktywacja ziaren krystalicznych w celu promowania spiekania. 2. Zwi\u0119kszenie defekt\u00f3w sieci Al2O3 i u\u0142atwienie topienia uk\u0142adu CaO-BaO-Al2O3-SiO2.<\/p>\n<p>Rola MgO polega na hamowaniu wzrostu kryszta\u0142\u00f3w Al2O3 z powodu tworzenia spinelu magnezowo-glinowego na powierzchni kryszta\u0142\u00f3w korundu, zwi\u0119kszaniu g\u0119sto\u015bci korpusu porcelany i promowaniu reakcji resztkowego SiO2 z Al2O3 w celu utworzenia mulitu. Jednak jego efekt topnienia nie jest dobry, a zmiana zawarto\u015bci MgO ma niewielki wp\u0142yw na odporno\u015b\u0107 na korozj\u0119 korpusu porcelany i temperatur\u0119 wypalania.<\/p>\n<p>Ponadto, aby zapewni\u0107 wydajno\u015b\u0107 kulek ceramicznych o wysokiej zawarto\u015bci tlenku glinu oraz wykonalno\u015b\u0107 i ekonomiczno\u015b\u0107 produkcji, nale\u017cy zwr\u00f3ci\u0107 uwag\u0119 na wzajemne ograniczenie zmian sk\u0142adu; 1. wysoka zawarto\u015b\u0107 Al2O3, nale\u017cy zwi\u0119kszy\u0107 ilo\u015b\u0107 TiO2 2. wysoka zawarto\u015b\u0107 SiO2, nast\u0119pnie CaO, BaO itp. Zawarto\u015b\u0107 musi zosta\u0107 zwi\u0119kszona.<\/p>","protected":false},"excerpt":{"rendered":"<p>The performance requirements of high alumina ceramic balls used as grinding media are mainly bulk density, wear resistance and compressive strength. Wear resistance is an important indicator to measure the quality of ceramic balls. This performance not only depends on the production process parameters, but also on the production formula of high alumina ceramic balls. [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_templately_pack_id":"","_templately_imported_at":"","_templately_source":"","_templately_import_session_id":"","site-sidebar-layout":"default","site-content-layout":"default","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"default","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"default","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center 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center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[136,140],"tags":[463,469],"class_list":["post-6729","post","type-post","status-publish","format-standard","hentry","category-alumina-ball","category-inert-ceramic-ball","tag-alumina-ceramic-ball-tech-service","tag-inert-ceramic-ball-tech-service"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.8 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>The influence of the composition of each component on the performance and production process of high alumina ceramic ball | Alumina Ceramic Products Manufacturer<\/title>\n<meta name=\"description\" content=\"The influence of the composition of each component on the performance and production process of high alumina ceramic ball, Know more About Knowledge for Tabular Alumina, Alumina 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