{"id":7257,"date":"2021-04-12T13:31:40","date_gmt":"2021-04-12T13:31:40","guid":{"rendered":"https:\/\/www.aluminaceramicball.com\/?p=7257"},"modified":"2021-04-15T05:12:55","modified_gmt":"2021-04-15T05:12:55","slug":"serami%cc%87k-di%cc%87rsek-zor-sorunlari-cozer","status":"publish","type":"post","link":"https:\/\/www.aluminaceramicball.com\/tr\/serami%cc%87k-di%cc%87rsek-zor-sorunlari-cozer\/","title":{"rendered":"A\u015f\u0131nmaya dayan\u0131kl\u0131 seramik dirsek zor sorunlar\u0131 \u00e7\u00f6zer"},"content":{"rendered":"

Ekipman a\u015f\u0131nmas\u0131 ve y\u0131pranmas\u0131, end\u00fcstriyel i\u015fletmeleri uzun s\u00fcredir rahats\u0131z eden ve i\u015fletmenin ekonomik faydalar\u0131n\u0131 ve sahadaki \u00e7al\u0131\u015fma ortam\u0131n\u0131 do\u011frudan etkileyen \u00e7etrefilli bir sorundur. Geleneksel a\u015f\u0131nma \u00f6nleme teknolojileri \u00e7o\u011funlukla a\u015f\u0131nmaya dayan\u0131kl\u0131 \u00e7elik gibi malzemeler kullan\u0131r. Yeni malzemelerin ve ula\u015f\u0131m teknolojisinin geli\u015fmesiyle birlikte, bunlar\u0131n yerini yava\u015f yava\u015f \u00f6zel seramikler gibi a\u015f\u0131nmaya dayan\u0131kl\u0131 yeni malzemeler almaktad\u0131r. \u015eirketimiz ba\u011f\u0131ms\u0131z olarak geli\u015ftirdi\u011finden beri a\u015f\u0131nmaya dayan\u0131kl\u0131 seramik dirsekler ve g\u00f6mlekler<\/a>Bu projenin \u00fcretimine ve ara\u015ft\u0131rmas\u0131na kendimizi adad\u0131k. \u015eu anda, \u00e7e\u015fitli performans g\u00f6stergeleri uluslararas\u0131 bir seviyeye ula\u015fm\u0131\u015ft\u0131r. \u00dcr\u00fcnler 30'dan fazla il ve \u015fehirde 400'den fazla m\u00fc\u015fteriye sat\u0131ld\u0131 ve termal enerji, \u00e7elik, eritme, \u00e7imento, makine, k\u00f6m\u00fcr, madencilik, kimyasallar, limanlar ve iskeleler gibi ciddi \u015fekilde a\u015f\u0131nm\u0131\u015f end\u00fcstrilerde yayg\u0131n olarak da\u011f\u0131t\u0131ld\u0131.<\/p>\n

1. \u00dcr\u00fcn yap\u0131s\u0131<\/h2>\n

Seramik a\u015f\u0131nmaya dayan\u0131kl\u0131 dirsek, \u00f6zel korundum a\u015f\u0131nmaya dayan\u0131kl\u0131 yap\u0131\u015ft\u0131rmak i\u00e7in \u015firketimizin \u00f6zel s\u0131cakl\u0131\u011fa dayan\u0131kl\u0131 s\u00fcper yap\u0131\u015ft\u0131r\u0131c\u0131s\u0131n\u0131 kullan\u0131r. seramik levha<\/a> termik enerji, metalurji, \u00e7elik, \u00e7imento ve di\u011fer end\u00fcstrilerdeki ta\u015f\u0131ma dirse\u011finin k\u0131smi a\u015f\u0131nmas\u0131n\u0131 \u00e7\u00f6zen \u00e7elik boru dirse\u011finin i\u00e7inde Ciddi sorunlar i\u00e7in, h\u0131zl\u0131 de\u011fi\u015ftirme ve in\u015faat\u0131 kolayla\u015ft\u0131rmak i\u00e7in kapsaml\u0131 bir \u00e7elik boru dirsekleri ve a\u015f\u0131nmaya dayan\u0131kl\u0131 seramik levhalar \u00e7\u00f6z\u00fcm\u00fc benimsenmi\u015ftir. Farkl\u0131 \u00e7al\u0131\u015fma ko\u015fullar\u0131na g\u00f6re \u00fcretim s\u00fcreci de farkl\u0131d\u0131r ve do\u011frudan yap\u0131\u015ft\u0131rma y\u00f6ntemi, c\u0131vata montaj y\u00f6ntemi veya entegre kal\u0131plama y\u00f6ntemi kullan\u0131labilir. Bunlar aras\u0131nda entegre boru \u015fekillendirme y\u00f6ntemi (RHS), astarl\u0131 boruyu \u00e7e\u015fitli kal\u0131plama y\u00f6ntemleriyle yakmak i\u00e7in se\u00e7ilen al\u00fcmina par\u00e7ac\u0131klar\u0131n\u0131 kullanmak ve ard\u0131ndan entegre boruyu \u00f6zel bir dolgu ile \u00e7elik boruya d\u00f6kmektir. Bu y\u00f6ntemle olu\u015fturulan boru, kendi kendini yakma teknolojisi ile olu\u015fturulan seramik kompozit borudan farkl\u0131d\u0131r ve i\u00e7 astarl\u0131 seramik kristal, yama seramik ile tamamen ayn\u0131d\u0131r. Avantaj\u0131, boru hatt\u0131n\u0131n i\u00e7 duvar\u0131n\u0131n p\u00fcr\u00fczs\u00fcz olmas\u0131, \u00e7ok iyi a\u015f\u0131nma direncine sahip olmas\u0131 ve y\u00fcksek boru hatt\u0131 malzemeleri gerektiren c\u00fcruf ta\u015f\u0131ma ve k\u00fcl giderme sistemleri i\u00e7in uygun olmas\u0131d\u0131r. C\u0131vata montaj y\u00f6ntemi, yap\u0131\u015fkan ba\u011flama, seramik levhalar\u0131n birbirine bast\u0131r\u0131lmas\u0131 ve yerle\u015ftirilmesi ve c\u0131vata montaj\u0131 ve kelep\u00e7elemenin \u00fc\u00e7 kat sabitlenmesini kullanan bir seramik montaj y\u00f6ntemidir. \u00dc\u00e7l\u00fc sabitleme y\u00f6ntemi sayesinde, seramikler ve ekipman tek bir g\u00f6vde haline gelmi\u015ftir ve seramikler 1000\u00b0C'nin \u00fczerinde y\u00fcksek bir s\u0131cakl\u0131kta \u00e7al\u0131\u015ft\u0131r\u0131lsa bile d\u00fc\u015fmeyecektir.<\/p>\n

2. \u00dcr\u00fcn kullan\u0131m\u0131<\/h2>\n

Termik enerji \u00fcretimi i\u00e7in k\u00f6m\u00fcr ta\u015f\u0131ma, toz haline getirme, k\u00fcl bo\u015faltma sistemlerinde ve metalurji, demir-\u00e7elik, \u00e7imento ve di\u011fer end\u00fcstrilerdeki malzeme ta\u015f\u0131ma ve harmanlama sistemlerinde yayg\u0131n olarak kullan\u0131l\u0131r. K\u00f6m\u00fcr de\u011firmeni \u00e7\u0131k\u0131\u015f borusu, kaba ve ince toz ay\u0131r\u0131c\u0131 giri\u015f borusu, birincil hava kanal\u0131 dirse\u011fi, p\u00fclverize k\u00f6m\u00fcr borusu, toz giderme borusu, k\u00fcl d\u00fc\u015f\u00fcrme borusu, c\u00fcruf bo\u015faltma borusu, kire\u00e7ta\u015f\u0131 da\u011f\u0131t\u0131c\u0131s\u0131 vb. Y\u00fczlerce m\u00fc\u015fteri, a\u015f\u0131nmaya dayan\u0131kl\u0131 seramik dirsek kullan\u0131m\u0131n\u0131n ekipman\u0131n hizmet \u00f6mr\u00fcn\u00fc etkili bir \u015fekilde 10 kattan fazla uzatabilece\u011fini kan\u0131tlam\u0131\u015ft\u0131r.<\/p>\n

3. \u00dcr\u00fcn \u00f6zellikleri<\/h3>\n

a. M\u00fckemmel a\u015f\u0131nma direnci, Orta G\u00fcney Teknoloji \u00dcniversitesi Toz Metalurjisi Enstit\u00fcs\u00fc taraf\u0131ndan \u00f6l\u00e7\u00fclen 10 y\u0131ldan fazla s\u00fcrekli kullan\u0131m, \u00f6zel seramiklerin a\u015f\u0131nma direnci manganez \u00e7eli\u011finin 266 kat\u0131na ve y\u00fcksek kromlu d\u00f6kme demirin 171,5 kat\u0131na e\u015fde\u011ferdir ve iyi a\u015f\u0131nma direncine sahiptir. P\u00fclverizasyon sisteminde a\u015f\u0131nmaya dayan\u0131kl\u0131 seramik dirseklerin uygulanmas\u0131 ekipman\u0131n a\u015f\u0131nmas\u0131n\u0131 b\u00fcy\u00fck \u00f6l\u00e7\u00fcde azalt\u0131r. On y\u0131ldan fazla saha operasyon deneyimine dayanarak, hizmet \u00f6mr\u00fc en az 10 y\u0131ld\u0131r ve bu da bak\u0131m s\u0131kl\u0131\u011f\u0131n\u0131 ve maliyetini azalt\u0131r.<\/p>\n

b. Astar serami\u011fi y\u00fcksek mukavemete, y\u00fcksek sertli\u011fe ve hafifli\u011fe sahiptir. Rockwell sertli\u011fi korundum serami\u0307k<\/a> Firmam\u0131z taraf\u0131ndan \u00fcretilen HRA80-85, a\u015f\u0131nmaya dayan\u0131kl\u0131 \u00e7elik ve paslanmaz \u00e7elikten \u00e7ok daha y\u00fcksektir. Yo\u011funlu\u011fu \u00e7eli\u011fin sadece yar\u0131s\u0131 kadard\u0131r ve a\u011f\u0131rl\u0131\u011f\u0131 serami\u0307k di\u0307rsek<\/a> a\u015f\u0131nmaya dayan\u0131kl\u0131 \u00e7elik dirse\u011fin sadece 1\/3'\u00fc kadard\u0131r, bu da kurulumu ve de\u011fi\u015ftirilmesi kolayd\u0131r.<\/p>\n

c. Kurulum sa\u011flamd\u0131r, iyi \u0131s\u0131 direnci ve korozyon direncine sahiptir. Bu seramik levha<\/a> dirse\u011fin i\u00e7 duvar\u0131na y\u00fcksek s\u0131cakl\u0131kta inorganik bir yap\u0131\u015ft\u0131r\u0131c\u0131 ile monte edilir. Yap\u0131\u015ft\u0131r\u0131c\u0131, \u015firketimiz ve Tsinghua \u00dcniversitesi \u0130nce Seramik Anahtar Laboratuvar\u0131 taraf\u0131ndan yeni geli\u015ftirilmi\u015ftir. \u015eirketimiz taraf\u0131ndan kullan\u0131lan inorganik yap\u0131\u015ft\u0131r\u0131c\u0131larla kar\u015f\u0131la\u015ft\u0131r\u0131ld\u0131\u011f\u0131nda, yap\u0131\u015ft\u0131rma etkisi daha iyidir. Asla d\u00fc\u015fmeyece\u011fini ve uzun oldu\u011funu garanti edebilir. Is\u0131 direnci zaman i\u00e7in 350 \u2103'ye ula\u015fabilir. Dongfang Hitachi ve di\u011fer kazan \u00fcreticileri, br\u00fcl\u00f6rlere seramik yap\u0131\u015ft\u0131rmak i\u00e7in bu yap\u0131\u015ft\u0131r\u0131c\u0131y\u0131 kullan\u0131r. Yap\u0131\u015ft\u0131rma i\u015flemi basit ve g\u00fcvenilirdir. Seramikler inorganik malzemelerdir, oksitlenmez ve paslanmaz, asit ve alkali korozyonuna kar\u015f\u0131 dayan\u0131kl\u0131d\u0131r.<\/p>\n

d. \u0130\u00e7 duvar p\u00fcr\u00fczs\u00fczd\u00fcr ve tozu engellemez. Seramik par\u00e7alar y\u00fcksek s\u0131cakl\u0131kta sinterlenir ve kompakt bir yap\u0131ya sahiptir. Ta\u015flama ve \u00e7apak alma i\u015fleminden sonra y\u00fczey p\u00fcr\u00fczs\u00fczd\u00fcr. Montaj i\u015flemi, karolar\u0131n d\u00fczg\u00fcn ge\u00e7i\u015fini sa\u011flamak i\u00e7in \u00e7al\u0131\u015fma talimatlar\u0131na tam olarak uygun \u015fekilde ger\u00e7ekle\u015ftirilir, y\u00fckseklik fark\u0131 0,5 mm'yi ge\u00e7mez ve seramik kaplamadan sonra b\u00fckme borusunun i\u00e7 duvar\u0131 tozu engellemeden d\u00fcz ve p\u00fcr\u00fczs\u00fczd\u00fcr.<\/p>","protected":false},"excerpt":{"rendered":"

Equipment wear and tear is a thorny problem that has plagued industrial enterprises for a long time, and directly affects the economic benefits of the enterprise and the on-site working environment. Traditional anti-wear technologies mostly use materials such as wear-resistant steel. With the development of new materials and transportation technology, they are gradually replaced by 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